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Complex Robotics Skeleton

Client:
Advanced Robotics Lab
Industry:
Research & Engineering
Service Used:
3D Printing, 3D Design Assistance, Post-Processing

Project Overview:

We were commissioned to develop a lightweight yet structurally robust robotic skeleton for a next-generation humanoid prototype used in advanced motion simulation research. The client required highly articulated limb structures with modular design, fast prototyping turnaround, and precision fitting. The project demanded functional strength without sacrificing mobility, making 3D printing the perfect solution for rapid development and testing.

Challenge:

The project required high flexibility in joint design, reduced weight for actuator efficiency, and modular parts for easy assembly and future upgrades. Traditional manufacturing was too slow and restrictive.

Solutions:

We used high-performance nylon filament with carbon fiber reinforcement to print articulated limb segments, spine structures, and joint housings. Each component was optimized with FEA-based design adjustments and printed in modular batches for precision and consistency.

Results:

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